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njp 2500 automatic capsule filling machine-0

Capsule Filling Machine

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NJP-2500 Automatic Capsule Filling Machine

The automatic capsule filling machine adopted PLC programmable controller, stepless frequency converter, touch screen interface with easy operating. With fault or lack of material, the machine can be automatically alarm and shut down. The machine equipped password input, parameter setting, data printing, re-setting function which make the machine working more safety. The machine main body and powder contact parts were made by stainless steel which meet GMP standard.

Applications:

1. Opening and locking of capsule can be controlled automatically which is safe and convenient.
2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
3.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
4.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
5.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
6.The capsule separation chamber is driven by seal guide rail, which can prevent defective capsules and dust from entering into the chamber during spreading capsules, ensuring the stability of operation.
7.Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.
8. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.
9. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
10.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
11.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.

Specifications:

Model NJP-2500
Filling capacity 150000pcs per hour
Weight 1500Kg
Machine size 1100×1200×2000mm
Power supply 380/220V 50Hz
Total power 8KW
Segment bores 18 holes
Vacuum 63m3/h-0.04-0.08Mpa
Dust collector 24.5Kpa 210m3/h
Air compression Air consumption 6m3/h Pressure 7-8Kg
Water source 500L/H 0.2-0.3Mpa
Operating noise <75DB(A)
Filling percentage Empty capsule 99.9% filled capsule 99.8%
Capsule size 00,0,1,2,3,4,5# Safety capsule A-E
Filling accuracy Western medicine ±3% Chinese medicine ±4%
Suitable for Powder, Granule, Pellet, Tablet.

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